Automotive-FAKRA.rar
Our automotive connector cable assemblies deliver high-performance interconnect solutions specifically engineered for the demanding requirements of modern vehicles. With extensive experience in automotive electronics manufacturing, we provide customized cable assembly solutions that meet stringent industry standards including IATF 16949, ISO certifications, RoHS compliance, and USCAR specifications. Our product portfolio serves OEM manufacturers and tier-one suppliers requiring reliable connectivity for powertrain systems, infotainment networks, advanced driver assistance systems (ADAS), and new energy vehicle applications.
Product Range & Applications
Our automotive connector cable assembly portfolio encompasses specialized solutions for diverse vehicular systems. The FAKRA cable assembly series features 13 mechanical and color-coded configurations supporting up to 20 Gbps data transmission for radar, camera, lidar, and GPS antenna connectivity. These coaxial cable assemblies utilize 50Ω and 75Ω impedance options with retention forces exceeding 110N, ensuring secure connections in high-vibration environments. For space-constrained applications, our Mini FAKRA solutions reduce installation space requirements by 80 percent while maintaining identical high-speed performance capabilities.
Our HSD cable assemblies provide shielded twisted pair (STP) and shielded star quad (SSQ) configurations compatible with LVDS, GVIF, USB, IEEE 1394, and Ethernet protocols. These high-speed data interconnects are essential for 4K display systems, surround view cameras, gateway modules, and infotainment device networking. Additionally, we manufacture customized power cable assemblies for electric and hybrid vehicle applications, including forklift charging systems with overmolded strain relief designed for 100N pull-force resistance per conductor.
Engineering & Customization Capabilities
Our comprehensive OEM/ODM services address the complete product development cycle from initial design consultation through volume production. We maintain advanced engineering capabilities in connector selection, wire gauge optimization (supporting various AWG standards), shielding technology implementation, and overmolding process development. Our technical team works closely with customers to resolve specific challenges including EMC electromagnetic compatibility, thermal management in high-temperature environments (-40°C to +105°C), waterproof requirements (IP67/IPX7/IPX9K ratings), and mechanical durability under continuous vibration.
Material selection expertise encompasses copper alloy contacts (CuZn, CuBe, CuSn), high-temperature thermoplastics (PBT-GF, PA), and specialized cable constructions including RG174, RG179, RG58, H07V-K, and LIYY multi-conductor configurations. We utilize PC+ABS and UL94V-0 rated materials for overmolding applications where enhanced strain relief and environmental protection are critical. Each custom design undergoes rigorous validation testing to verify dielectric withstanding voltage, insulation resistance (≥1000MΩ), contact resistance (≤5Ω), and return loss performance across specified frequency ranges.
Quality Assurance & Manufacturing Standards
Our quality management system implements 100% electrical testing on finished assemblies alongside automated CCD visual inspection to eliminate defective components before integration. Manufacturing processes adhere to documented standard operating procedures (SOPs) with full traceability from raw material receipt through final packaging. Products comply with international automotive standards including ISO20860 for FAKRA connectors, USCAR17/18 specifications, and relevant safety certifications such as UL recognition and REACH substance restrictions.
We conduct comprehensive validation testing covering mating endurance (≥25 cycles), retention force verification, frequency response characterization (DC-15GHz for high-speed applications), voltage withstanding capability (1000V minimum), and environmental stress screening. Our testing protocols simulate real-world automotive conditions including thermal cycling, salt spray exposure, vibration resistance, and extended operational lifespan evaluation. This rigorous approach ensures our cable assemblies deliver consistent performance throughout vehicle service life.
Technical Support & Collaboration
Beyond manufacturing excellence, we provide ongoing technical support throughout the product lifecycle. Our applications engineering team assists with connector compatibility verification, cable routing optimization, electromagnetic interference mitigation strategies, and design for manufacturability (DFM) recommendations. We maintain collaborative relationships with major connector manufacturers including Aptiv/Delphi, TE Connectivity, and other industry-leading suppliers to ensure component availability and specification compliance.
For complex integration challenges requiring cross-functional expertise, our team offers design review sessions, prototype development with rapid iteration capabilities, and validation support for customer-specific testing requirements. This consultative approach accelerates time-to-market while minimizing development risks. Visit our projects portfolio to explore successful implementations across various automotive platforms and learn how our solutions address real-world connectivity challenges.
Partner With Us
Whether you require high-volume production of standardized configurations or low-volume custom assemblies for specialized applications, our manufacturing flexibility and technical expertise position us as your ideal automotive interconnect partner. We serve customers globally with responsive communication, competitive pricing, and reliable delivery performance. Our commitment to quality, innovation, and customer success has established long-term partnerships with leading automotive manufacturers and system integrators.
Discover how our automotive connector cable assembly solutions can enhance your vehicle connectivity systems. Review our service support capabilities or contact us today to discuss your specific requirements. Our technical team is ready to collaborate on your next automotive electronics project, providing expert guidance from concept through production to ensure optimal performance and reliability.
